Sustainable Fashion: A Closer Look at Recycled Textiles and Bio-Based Materials

Sustainability
March 5, 2024
We've reached a point where sustainable clothing can’t be a luxury making up less than 10% of a company's production. It has to be a primary goal— not for marketing, not merely to comply with regulations, but for our own future's sake. With consumers increasingly seeking sustainable garments, the industry is responding by exploring innovative materials that minimize environmental impact. Two key players are recycled textiles and bio-based materials. Let's dive into what each offers, their benefits, and how they're shaping the future of sustainable fashion.
“Circular approaches can not only dramatically reduce waste and the demand for virgin materials, but also ultimately lead to a new form of sustainable business that is integral to our survival,” Stella McCartney.

We've reached a point where sustainable clothing can’t be a luxury making up less than 10% of a company's production. It has to be a primary goal— not for marketing, not merely to comply with regulations, but for our own future's sake.

With consumers increasingly seeking sustainable garments, the industry is responding by exploring innovative materials that minimize environmental impact. Two key players are recycled textiles and bio-based materials. Let's dive into what each offers, their benefits, and how they're shaping the future of sustainable fashion.

Recycled Fabrics

1. Industrial Waste 

Among the sustainable champions, recycled polyester fabrics from industrial waste stand out. Fabric cutting scraps and overstock, an inevitable part of garment manufacturing, result in up to 30% wastage per yard. Previously, most of this waste ended up in landfills or incinerators, polluting the environment. Now, initiatives like TexCycle from FlyingTex transform this textile waste into high-quality polyester fabrics, not only reducing landfill waste but also conserving resources by giving materials a new purpose.

2. PET Bottles

As nobody wants oceans with more plastic than fish, turning single-use PET bottles into durable, wearable fabrics sounds appealing. However, this approach has faced criticism after discovering that microplastics from these clothes can wash out and end up back in the ocean.  Not so much of the closed loop, huh? Yet, brands have to compromise on some percentage of PET bottles in recycled fabrics to maintain their durability and affordability.

3. Clothing Recycling

The ideal scenario for brands is achieving garment-to-garment recycling, a perfect closed loop. However, if a brand makes such a claim without significantly increasing prices, it may raise questions about transparency. Challenges such as recycling elastane and lamination membranes make clothing recycling a resource-intensive process.

Yet, there is hope. The industry is exploring mono-materials, a promising trend where garments are made entirely from one material, like polyester. This includes everything from the fabric to the waterproof membrane and even the zipper, simplifying the recycling process.

4. Fishnets

Recycled nylon fabrics are becoming increasingly popular in the sustainable fashion industry, with fishnets being the most sought-after material for recycling. FlyingTex's OceanPure collection repurposes old fishing nets and oyster breeding nets into high-quality nylon textiles. Through this initiative, about 15,000 nets are recycled annually, preventing them from being abandoned in the ocean and posing a threat to marine life.

Bio-Based Materials

Bio-based synthetic fibers are rapidly gaining popularity in the apparel industry for their minimal carbon footprint and for decreasing our dependence on fossil fuels. These environmental advantages stem from their raw materials being sourced from renewable resources.

When comparing recycled textiles to bio-based materials, several factors come into play, including emissions reduction, durability, and longevity. Recycled textiles play a crucial role in reducing waste and conserving resources. However, the challenge of recycling complex materials remains. Bio-based materials, on the other hand, often boast a lower carbon footprint in production, yet come at a higher cost. The choice between the two depends on specific applications, environmental goals, and the desired properties of the finished product.

Eventually, the journey towards sustainable fashion is a collective effort, involving designers, manufacturers, and consumers. By embracing both recycled textiles and bio-based materials, the fashion industry can significantly reduce its environmental footprint, paving the way for a more sustainable future.

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